Floating Cover Installation

Plastic Fusion is the leading installer of Floating Covers for biogas collection. A pioneer in anaerobic digester lagoons, we provide best-in-class lagoon cover design, construction, repairs, and maintenance – including complete biogas containment systems. Our covers are designed and constructed for safety and long-term functionality. 

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    Unmatched Performance

    “Plastic Fusion was hired to test, repair, and replace existing pond liners on a restart project. The scope of work included installing a new insulated HDPE cover on the existing AD lagoon. Not only was the quality of the crew’s work exceptional, PFF was given the “A Team” award for outstanding work ethic.”
    Ron Davies, Project Manager
    Platte River Biogas, LLC

    Floating Cover Installation

    A floating cover is a protective barrier designed to rest on the surface of liquids, such as water or wastewater. Typically made from durable materials like geomembranes or reinforced plastics, floating covers serve several purposes, including preventing evaporation, reducing odors, controlling temperature, and minimizing contamination. They are commonly used in various industries, including wastewater treatment, agriculture, and environmental remediation, to conserve resources, improve water quality, and maintain regulatory compliance.

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      Floating Pond Covers

      Engineered to Control Evaporation, Odor, and Emissions

      Plastic Fusion Fabricators designs and installs floating cover systems for ponds, tanks, reservoirs, and digesters—helping you reduce evaporation, capture biogas, and meet strict environmental compliance. Whether you’re managing wastewater, manure, stormwater, or renewable energy systems, our floating covers are built for durability, chemical resistance, and long-term performance.

      Precision-Built Floating Covers for Every Application

      We install floating pond covers, tank covers, and reservoir systems using HDPE, XR-5, or reinforced geomembranes, engineered to withstand UV exposure, gas buildup, and fluctuating fluid levels. Our systems include:

      • Gas-tight seams and perimeter anchoring

      • Ballast and venting systems

      • Access hatches, gas recovery points, and condensate drains

      • Custom-fit solutions for round, rectangular, or irregular containment zones

      Floating Cover Systems for Biogas Plants and Digesters

      If you’re operating a biogas digester or anaerobic lagoon, our floating cover biogas digester systems help trap methane, reduce odor, and support energy capture. We’ve installed floating covers in biogas plants across the U.S., integrating with piping, flare systems, and gas collection infrastructure.

      Looking for a floating cover digester solution that’s reliable, low-maintenance, and built to perform? We’ve got it covered.

      Floating Covers for Temperature and Evaporation Control

      Our floating evaporation covers significantly reduce water loss in open containment systems—essential for arid climates and critical water conservation sites. Whether you’re managing floating pond covers, floating covers for reservoirs, or floating tank covers, we design systems that:

      • Minimize solar exposure and algae growth

      • Maintain liquid temperature stability

      • Prevent contamination and wildlife entry

      • Help meet regulatory mandates for water conservation

      Applications We Support:
      • Agricultural & manure lagoons

      • Industrial and municipal wastewater ponds

      • Anaerobic digesters and biogas plants

      • Firewater tanks and secondary containment

      • Stormwater and leachate reservoirs

      Why Plastic Fusion for Floating Evaporation Covers?

      With 30+ years in geosynthetics and containment, we’re trusted by industries that can’t afford liner failure or gas loss. From floating pond cover installation to complex floating tank cover retrofits, we build cover systems that meet code, last decades, and deliver ROI.

      📞 Request a quote today. Whether you need a floating cover for evaporation control or a biogas digester upgrade, Plastic Fusion will build it right—the first time.





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