Floating Covers
Plastic Fusion is the leading installer of Floating Covers for biogas collection. A pioneer in anaerobic digester lagoons, we provide best-in-class lagoon cover design, construction, repairs, and maintenance – including complete biogas containment systems. Our covers are designed and constructed for safety and long-term functionality.
Anaerobic Digester Covers
We design and install HDPE cover systems for anaerobic digesters and are a pioneer in anaerobic digester lagoons for biogas collection and conversion to Renewable Natural Gas (RNG).
Piping Systems
Our custom fabricated piping systems meet even the toughest handling requirements. Materials offer long-term chemical resistance and environmental containment.
Concrete Protective Liners
Plastic Fusion is a leader in the installation of concrete protective liners in industrial tanks and storage facilities, wastewater treatment tanks, and chemical processing plants.
Liner Systems
Plastic Fusion has been installing geosynthetic containment systems for more than 40 years.
Floating Cover
A floating cover is a protective barrier designed to rest on the surface of liquids, such as water or wastewater. Typically made from durable materials like geomembranes or reinforced plastics, floating covers serve several purposes, including preventing evaporation, reducing odors, controlling temperature, and minimizing contamination. They are commonly used in various industries, including wastewater treatment, agriculture, and environmental remediation, to conserve resources, improve water quality, and maintain regulatory compliance.
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What is a Floating Cover?
A floating cover is a flexible, impermeable membrane designed to float on the surface of a liquid. It creates a barrier between the liquid and the external environment, preventing contamination, evaporation, and emissions. These covers are typically made from materials such as reinforced polyethylene (RPE), reinforced polypropylene (RPP), or geomembrane liners, chosen for their durability, UV resistance, and chemical resistance.How Do Floating Covers Work?
Floating covers work by floating atop the liquid, adapting to fluctuations in liquid levels while maintaining a secure seal around the edges. They are anchored at the perimeter to prevent movement and can include features like gas collection systems, rainwater drainage, and insulation layers. This adaptability and versatility make floating covers ideal for a wide range of liquid storage applications.What Are the Benefits of Using Floating Covers?
Floating covers offer numerous benefits, including environmental protection by preventing the release of harmful gases and odors, reducing evaporation, and minimizing the risk of contamination. They also lead to significant cost savings by conserving stored liquids and improving operational efficiency by maintaining optimal conditions for various applications.In Which Applications Are Floating Covers Used?
Floating covers are used in a variety of applications, such as wastewater treatment facilities, potable water storage, and industrial liquid storage. In wastewater treatment, they control odors and reduce evaporation. In potable water storage, they prevent contamination and algae growth. In industrial settings, they help manage contamination and control odors.Why Choose Plastic Fusion for Floating Covers?
Plastic Fusion is the leading installer of floating covers, known for its expertise, commitment to quality, and customized solutions. We use high-quality materials and state-of-the-art technology to deliver durable and effective floating cover installations. Our experienced professionals ensure that each project is tailored to meet the specific needs of our clients.How Does Plastic Fusion Ensure Quality in Floating Cover Installations?
At Plastic Fusion, we prioritize quality by using only the highest-grade materials like RPE, RPP, and geomembrane liners. Our rigorous quality control processes and attention to detail ensure that every floating cover we install meets the highest standards of durability and performance, even in the harshest conditions.What Customization Options Are Available for Floating Covers?
We offer customized solutions tailored to the specific needs of each client. Our team works closely with clients to assess their requirements and design floating covers that provide the best possible protection and efficiency. Whether it’s for wastewater treatment, potable water storage, or industrial applications, we ensure our floating covers are perfectly suited to the task.How Can Floating Covers Contribute to Cost Savings?
Floating covers help reduce costs by minimizing evaporation, which conserves stored liquids and reduces the need for frequent refilling. This leads to lower operational costs and more efficient use of resources. Additionally, by preventing contamination and maintaining liquid quality, floating covers can reduce the need for expensive treatments and maintenance.What Materials Are Used in Floating Covers?
Floating covers are typically made from reinforced polyethylene (RPE), reinforced polypropylene (RPP), and geomembrane liners. These materials are chosen for their durability, UV resistance, and chemical resistance, ensuring that the covers provide long-lasting and effective protection for stored liquids.How Can I Get a Floating Cover Installed by Plastic Fusion?
To get a floating cover installed by Plastic Fusion, contact us to discuss your specific needs. Our team of experts will assess your requirements, design a customized solution, and manage the installation process from start to finish. We also offer ongoing support and maintenance to ensure the continued performance and reliability of your floating cover.What Are Floating Pond Covers?
Floating pond covers are specialized covers designed to float on the surface of ponds to protect the water from contaminants, reduce evaporation, and control algae growth. These covers can be made from durable materials like geomembranes or polyethylene, offering long-term environmental protection for ponds used in agriculture, landscaping, or wastewater management.What Are Floating Covers for Reservoirs?
Floating covers for reservoirs are protective barriers that sit on top of the water in reservoirs to reduce evaporation, control odors, and prevent contamination. These covers are commonly used in water treatment facilities, agricultural water storage, and other large-scale water management systems to ensure water quality and reduce environmental impact.How to Vent Floating Covers to Avoid Ballooning?
Proper venting systems must be installed to prevent the ballooning of floating covers. These systems allow the release of gases, such as methane or other trapped air, from under the cover while maintaining the integrity of the seal. Vents are typically placed at strategic points to ensure even distribution and prevent the cover from inflating or becoming damaged.What Are Floating Water Barriers?
Floating water barriers are floating structures placed on water surfaces to control the movement of water, debris, or contaminants. They are used in various applications, such as oil spill containment, algae control, or separating areas in reservoirs and ponds, ensuring that water bodies remain clean and manageable.What Is a Floating Cover for an Emergency Water Pond?
A floating cover for an emergency water pond is a protective barrier designed to quickly cover and protect a water pond during emergencies, such as contamination or hazardous material spills. These covers prevent pollutants from entering the water and help maintain water quality during critical situations.What Is an Odor Eliminator Floating Cover?
An odor-eliminator floating cover is a specially designed-cover for reservoirs, ponds, or lagoons that helps control and eliminate unpleasant odors caused by organic waste or other decomposing materials. These covers are often used in wastewater treatment facilities, agricultural ponds, or industrial water storage to reduce odor emissions and improve air quality in the surrounding area.Benefits of Biogas Digesters with Floating Covers
- Efficient Gas Capture Floating covers ensure that the biogas, primarily methane, is captured effectively, preventing emissions and allowing the gas to be used as a renewable energy source.
- Odor Control The covers help contain odors associated with the anaerobic digestion process, improving air quality around the digester.
- Reduced Greenhouse Gas Emissions Floating covers help reduce the environmental impact of waste management by capturing methane that would otherwise be released into the atmosphere.
- Energy Independence Biogas digesters, especially off-grid systems, allow farms and rural communities to generate their own energy from organic waste, reducing reliance on external power sources and fossil fuels.
Applications of Floating Covers in Methane Digesters
- Biogas Production Facilities: Floating covers are widely used in biogas digesters to capture methane for energy production, whether for electricity, heating, or vehicle fuel.
- Wastewater Treatment Plants: Floating covers in anaerobic digesters and lagoons help capture biogas while preventing odors and evaporation in wastewater management systems.
- Agricultural and Dairy Farms: Methane digesters in dairy and agricultural settings use floating covers to contain biogas, prevent contamination, and efficiently manage livestock waste.
- Off-Grid Methane Digesters: Floating covers are especially important in off-grid methane digesters, where capturing biogas for energy use is critical for self-sufficiency in rural or remote locations.